Custom Die Cast and Machined Components Aluminum Die Castings, Die Castings, High Pressure Die Castings, Aluminum Castings, CNC Machining, Aluminum Engine Parts
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Engineering activity at Albany Chicago is crucial to the development of our products

Albany Chicago Company offers full service, state-of-the-art engineering solutions customized to meet your design needs and casting requirements. We work with your design team to optimize the manufacturing process for your product application.

Product Design, Process Development, and Casting Validation are fitted to process opportunities and production economy.

Design and Simulation tools:

  • PRO-E, SDRC-Ideas solids, Solid Works, or translators as needed.
  • Finite Element Analysis with ANSYS.
  • Casting Design Consulting.
  • Flow3D, Castflow, castTherm for flow and thermal simulation.
  • Prototyping in soft molds or alternative casting processes.
  • Gating analysis and design for optimal flow and properties
  • Internal Review process for design decisions and planning.
  • Alloy selection to match property requirements.
  • Design coupled to part property requirements.

Project Management:

  • APQP methodology; TS16949 registered.
  • Cross functional team.
  • Dedicated Project Managers.
  • Design Review, PFMEA, Control Plan tools.

Tooling designed and built to ACC standards:

  • Domestic and Foreign sourcing.
  • Proprietary Gating and Venting Methodology.
  • Continuous improvement part of the process.

Click here for detailed information on Engineering Tools we use to assure the success of your project

Part Gallery

Axle Tube
Crank Case Cover
Crank Case Housing
Engine Front Cover
Engine Side Cover
Filter Base
Gear Case Cover
Gear Housing
Oil Cooler
Oil Filter Base Assembly
Valve Cover